China Flat Teeth Grinding Straight Cut Gear (WKC-106) bevel gearbox

Product Description

flat tooth grinding straight cut gear 

Specification:

1.Materials Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, and so forth
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 and so forth
Brass: C11000, C15710, C12000, C26000, C36000, and so on
Carbon steel: 1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, and many others
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, Abs, Computer, PP,PA6, PA66, and many others
Cost-free cutting steel: 1211, 12L13, 12L14, 1215, and so forth
Instrument Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,and many others
2.Tolerance &plus&sol-.05mm
three.Finishing anodizing,polishing,plating ,blacken ect
four.Edges and holes debarred
5.Surfaces cost-free of scratches
6.Material abilities aluminum, stainless metal, copper, plastic and more
7.Numerous resources and finishing ways are offered
8.Non-normal aluminum product
9.Substance and ending comply with RoHS Directive
10.Little orders are welcome

Specialized Specifics

Specialized Method CNC machining, EDM W&solC
Dimension  Client’s artwork is offered
Ability Milling:Size,machining selection up to 1100&ast600 mm
Turning: Diameter .05mm~300mm &semi Length .5mm ~ 750mm
Wire Slicing: machining range can up to 450&ast400&ast300mm 
Precision Turning and Milling:&furthermore&sol- .002mm&lpar&plus&sol-.000098 inch)
Wire Chopping: &additionally&sol- .002 mm &lpar&additionally&sol-.000098 inch)

Materials Utilized Table

S&solN TYPE CHINA United states JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
one Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel &sol &sol &sol &sol S136H
three Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-ten &sol
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.eight &sol
five Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-41
six Cold work die steel 0Cr17nl4Cu4Nb seventeen-4PH SUS630 X5CrNiCuNb &sol
7 Cold work die steel &sol &sol &sol &sol DF-2
8 Powderhigh Speed Steel &sol &sol &sol &sol ASO-23
nine Powderhigh Speed Steel &sol CPM-10V &sol &sol &sol
10 Cold work die steel C6Mov A2 SKD12 X100CrMov5 &sol
11 Cold work die steel 7Mn2CrMo A6 &sol &sol &sol
twelve Carbon construction steel 45 1045 S45C C45 &sol
13 Spring Steel sixty five 1065 S65C C65 &sol
14 Spring Steel &sol 1095 &sol &sol &sol

 Equipment : 

Title Amount
&lparset)
Origin Precision Running Distance
CNC gantry machine  1 China .005mm 2000&ast1300mm
CNC machining Centers one China .005mm 600&ast500mm
CNC horizontal machine center 4 China .005mm 800&ast500mm
CNC machining Centers nine China .005mm 600&ast500mm
CNC lathe&solmill machine center 4 China .005mm fifty&ast150mm
Lathe Machine two China .01mm 200&ast750mm
 Milling Machine 10 China .01mm 300&ast700mm
grinding machine 3 Tai Wan .003mm a hundred and fifty&ast400mm
High Speed W&solC 4 China .015mm 250&ast300&ast400mm
Slow Feeding W&solC one China
Sand Blast Machine 1 China
Polishing Machine one China

Why Decide on us:

1. Entirely Machining Companies:   
Gringing parts , Machining components, CNC milling and turning parts , CNC milling elements, CNC
 metal parts, grinding elements, stamping components, casting and forging parts, assembly service.
2.Numerous Machining Supplies:
Metal elements, stainless metal components, alloy metal areas  ,brass components, bronze parts, copper 
parts, aluminum components, plastic components, ect. 
3.Various Finishes:
Anodizing, Electroplating, Sprucing, Powder Coating, Blacken, Hardening, Painting and 
many other remedy of the areas.
four.Top quality Assurance :
IPQC examine each and every precision grinding elements during every single processing action&semi one hundred&percnt inspection before shipment by micrometer, height gauge, projector measuring device, coordinate 
measuring machine&lparCMM), ect. Any disqualification will be dependable by us.
5.Edge:
1>.Non-common&solstandard&solOEM&solODM&solcustomized provider presented
2> No MOQ, no quantity limited
3 >Fast guide time
4> Can fulfill DIN,JIS,ASTM,AISI,BS,GB regular

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Welcome check with with us, we provider:
one. Ideal Remedy for your production 
two. Quickly delivery for your urgent buy.
 

US $0.1
/ Piece
|
1 Piece

(Min. Order)

###

Application: Industry
Hardness: Hardened
Manufacturing Method: Cut Gear, Machined Gear
Toothed Portion Shape: Spur Gear
Material: Steel
Type: Bevel Gear

###

Customization:

###

1.Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082 etc
Brass: C11000, C10200, C12000, C26000, C36000, etc
Carbon steel: 1010, 1015, 1020, 1025, 1030, 1035, 1040, 1045, etc
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,etc
2.Tolerance +/-0.05mm
3.Finishing anodizing,polishing,plating ,blacken ect
4.Edges and holes debarred
5.Surfaces free of scratches
6.Material capabilities aluminum, stainless steel, copper, plastic and more
7.Various materials and finishing ways are available
8.Non-standard aluminum product
9.Material and finishing comply with RoHS Directive
10.Small orders are welcome

###

Technical Process CNC machining, EDM W/C
Dimension  Client's artwork is available
Capability Milling:Length,machining range up to 1100*600 mm
Turning: Diameter 0.05mm~300mm ; Length 0.5mm ~ 750mm
Wire Cutting: machining range can up to 450*400*300mm 
Precision Turning and Milling:+/- 0.002mm(+/-0.000098 inch)
Wire Cutting: +/- 0.002 mm (+/-0.000098 inch)

###

S/N TYPE CHINA USA JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
1 Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel / / / / S136H
3 Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-10 /
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.8 /
5 Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-41
6 Cold work die steel 0Cr17nl4Cu4Nb 17-4PH SUS630 X5CrNiCuNb /
7 Cold work die steel / / / / DF-2
8 Powderhigh Speed Steel / / / / ASO-23
9 Powderhigh Speed Steel / CPM-10V / / /
10 Cold work die steel C6Mov A2 SKD12 X100CrMov5 /
11 Cold work die steel 7Mn2CrMo A6 / / /
12 Carbon construction steel 45 1045 S45C C45 /
13 Spring Steel 65 1065 S65C C65 /
14 Spring Steel / 1095 / / /

###

Name Quantity
(set)
Origin Precision Running Distance
CNC gantry machine  1 China 0.005mm 2000*1300mm
CNC machining Centers 1 China 0.005mm 600*500mm
CNC horizontal machine center 4 China 0.005mm 800*500mm
CNC machining Centers 9 China 0.005mm 600*500mm
CNC lathe/mill machine center 4 China 0.005mm 50*150mm
Lathe Machine 2 China 0.01mm 200*750mm
 Milling Machine 10 China 0.01mm 300*700mm
grinding machine 3 Tai Wan 0.003mm 150*400mm
High Speed W/C 4 China 0.015mm 250*300*400mm
Slow Feeding W/C 1 China
Sand Blast Machine 1 China
Polishing Machine 1 China
US $0.1
/ Piece
|
1 Piece

(Min. Order)

###

Application: Industry
Hardness: Hardened
Manufacturing Method: Cut Gear, Machined Gear
Toothed Portion Shape: Spur Gear
Material: Steel
Type: Bevel Gear

###

Customization:

###

1.Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082 etc
Brass: C11000, C10200, C12000, C26000, C36000, etc
Carbon steel: 1010, 1015, 1020, 1025, 1030, 1035, 1040, 1045, etc
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,etc
2.Tolerance +/-0.05mm
3.Finishing anodizing,polishing,plating ,blacken ect
4.Edges and holes debarred
5.Surfaces free of scratches
6.Material capabilities aluminum, stainless steel, copper, plastic and more
7.Various materials and finishing ways are available
8.Non-standard aluminum product
9.Material and finishing comply with RoHS Directive
10.Small orders are welcome

###

Technical Process CNC machining, EDM W/C
Dimension  Client's artwork is available
Capability Milling:Length,machining range up to 1100*600 mm
Turning: Diameter 0.05mm~300mm ; Length 0.5mm ~ 750mm
Wire Cutting: machining range can up to 450*400*300mm 
Precision Turning and Milling:+/- 0.002mm(+/-0.000098 inch)
Wire Cutting: +/- 0.002 mm (+/-0.000098 inch)

###

S/N TYPE CHINA USA JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
1 Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel / / / / S136H
3 Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-10 /
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.8 /
5 Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-41
6 Cold work die steel 0Cr17nl4Cu4Nb 17-4PH SUS630 X5CrNiCuNb /
7 Cold work die steel / / / / DF-2
8 Powderhigh Speed Steel / / / / ASO-23
9 Powderhigh Speed Steel / CPM-10V / / /
10 Cold work die steel C6Mov A2 SKD12 X100CrMov5 /
11 Cold work die steel 7Mn2CrMo A6 / / /
12 Carbon construction steel 45 1045 S45C C45 /
13 Spring Steel 65 1065 S65C C65 /
14 Spring Steel / 1095 / / /

###

Name Quantity
(set)
Origin Precision Running Distance
CNC gantry machine  1 China 0.005mm 2000*1300mm
CNC machining Centers 1 China 0.005mm 600*500mm
CNC horizontal machine center 4 China 0.005mm 800*500mm
CNC machining Centers 9 China 0.005mm 600*500mm
CNC lathe/mill machine center 4 China 0.005mm 50*150mm
Lathe Machine 2 China 0.01mm 200*750mm
 Milling Machine 10 China 0.01mm 300*700mm
grinding machine 3 Tai Wan 0.003mm 150*400mm
High Speed W/C 4 China 0.015mm 250*300*400mm
Slow Feeding W/C 1 China
Sand Blast Machine 1 China
Polishing Machine 1 China

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China Flat Teeth Grinding Straight Cut Gear (WKC-106)     bevel gearboxChina Flat Teeth Grinding Straight Cut Gear (WKC-106)     bevel gearbox
editor by czh 2022-12-06